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Author Topic: A Problem Solved I HOPE!?? With SP Chip??? Interesting Harness Making Too!  (Read 14658 times)
AcePeter
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« Reply #25 on: October 17, 2009, 07:24:27 PM »
Thanks stayouttadabunker looking forward to it...AcePeter American Flag American Flag American Flag
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stayouttadabunker
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« Reply #26 on: October 19, 2009, 01:03:38 PM »
Okay,
Here we go again... Tongue Out
This is how you make an S+ power connector harness between the power supply and the motherboard.
First, you gotta go shopping for parts...
I've listed everything in these links>>>
Motherboard Molex>>>
http://www.mouser.com/ProductDetail/Molex/09-50-7061/?qs=jBHU5RPckUrTLh%2feulHi6g%3d%3d
Motherboard Molex Trifurcon receptor pins>>>
http://www.mouser.com/ProductDetail/Molex/08-50-0105/?qs=zi95yC3thwEYobP%2fuWIz0w%3d%3d
Power Supply 6-pin Molex>>>
http://www.mouser.com/ProductDetail/Tyco-Electronics/794954-6/?qs=2zUUjv0WDjvsBt6plXOlPA%3d%3d
Power Supply receptor pins>>>
http://www.mouser.com/ProductDetail/Tyco-Electronics/1586315-1/?qs=%252bRX4mxi9f%2f%252bTk%252bg46T6N3A%3d%3d

You need about 6 feet of 18-22 gauge stranded wire...
(I prefer 18 gauge wire really, because that's what size IGT uses.)
It's better if you can get different colors too!
When you order the pins, get extra and get the ones that are separate/bagged and not on the reels.
The pins on reels are made for machinery that does everything automatically...
those are the wrong kinds to get for these kinds of projects as we're not making thousands of units.
Click on the picture to make it larger and somewhat clearer>>>

* S+ Power To Motherboard Harness.jpg (44 KB, 1024x768 - viewed 279 times.)
« Last Edit: October 19, 2009, 03:16:25 PM by stayouttadabunker » Logged
stayouttadabunker
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« Reply #27 on: October 19, 2009, 01:18:13 PM »
Now, here I've cut 6 different colored 18 gauge (AWG) wires about a foot long and stripped the ends.
The second picture is the stripped ends re-cut to 3/16ths of an inch>>>

* 6 different colored 18AWG wires.jpg (43.4 KB, 1024x768 - viewed 217 times.)

* 3-16th of an inch stripped ends.jpg (24.53 KB, 1024x768 - viewed 223 times.)
« Last Edit: October 19, 2009, 01:26:32 PM by stayouttadabunker » Logged
stayouttadabunker
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« Reply #28 on: October 19, 2009, 01:44:03 PM »
Now, this is important.
You have to stick the stripped end in far enough so there's a
little bit of vinyl cover past the inside of the outside crimp.
Crimp the inside crimp so the crimped metal tabs are actually facing into the middle of the wires.
Then crimp the outside crimp around the wire covering.>>>

* incorrect cover placement.jpg (26.86 KB, 1024x768 - viewed 226 times.)

* This works.jpg (25.7 KB, 1024x768 - viewed 242 times.)
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stayouttadabunker
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« Reply #29 on: October 19, 2009, 01:55:06 PM »
Okay, I got 'em all crimped and now they're ready to go into their respective molexes!>>>

* ready to go in the molexes.jpg (34.69 KB, 1024x768 - viewed 216 times.)
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stayouttadabunker
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« Reply #30 on: October 19, 2009, 02:05:56 PM »
Can you see the numbers on these things? Arghhh!
good thing I have a magnifying glass...LOL

Because of size restrictions,
they put the numbers where ever they felt like it... Duh!>>>
Lunchtime...I'll be back in a little bit to show you guys where the wires go from molex to molex!

* power molexes 002.jpg (34.03 KB, 1024x768 - viewed 241 times.)
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stayouttadabunker
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« Reply #31 on: October 19, 2009, 02:35:45 PM »
Now, it doesn't matter which color wires goes in into one molex...
make sure the locking tab on the pin is facing the
Molex cut-outs so it locks in when you push it in there!>>>

* pin tabs.jpg (119.17 KB, 2576x1932 - viewed 228 times.)
« Last Edit: October 19, 2009, 03:11:51 PM by stayouttadabunker » Logged
stayouttadabunker
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« Reply #32 on: October 19, 2009, 02:53:15 PM »
What does matter though, is how they go into the other Molex...
if you stick them in the wrong hole...
you're gonna have problems... rotflmao
(Same theory also applies to lovemaking... okay, scratch that...some people are kinky...Tongue Out)

The locking tabs on the power supply side are different from the motherboard Molex receptor pins.
There are two tiny little tabs and if you look inside the power supply molex, you'll see the two tiny slots.
They only go in one way!

For the sake of thing's...because I 've already stuck them into the motherboard Molex -
Let's put them in from the motherboard Molex to the power Molex>>>

Motherboard side: #1 goes to #4. Power Supply Side
           "             #2 goes to #5.             "
           "             #3 goes to #6.             "
           "             #4 goes to #1.             "
           "             #5 goes to #3.             "
           "             #6 goes to #2.             "
         

* almost done!.jpg (31.25 KB, 1024x768 - viewed 234 times.)
« Last Edit: October 22, 2009, 10:52:04 PM by stayouttadabunker » Logged
stayouttadabunker
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« Reply #33 on: October 19, 2009, 03:11:00 PM »
I wrapped the wires about an inch from each end and in the middle with electrical tape.
I prefer to use plastic zip ties but I'm all out of them.
This will work until I get some more zip ties.

* Completed power harness.jpg (29.11 KB, 1024x768 - viewed 215 times.)
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AcePeter
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« Reply #34 on: October 19, 2009, 03:14:13 PM »
 applause applause applause applause applause applause applause Hail AWESOME I already ordered my supplies.... Hail applause applause applause applause applause applause applause applause
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stayouttadabunker
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« Reply #35 on: October 19, 2009, 03:19:43 PM »
oh...that's good Ace!
I'm sorry I took so long to answer your question but
I wanted to get it right! yes
Have fun with it...
just don't start a factory, hire some immigrants and sell thousands of harnesses... rotflmao
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AcePeter
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« Reply #36 on: October 19, 2009, 05:42:37 PM »
MMMMMMMMMM Good Ideal! waving flag waving flag Cry Laughing
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« Reply #37 on: October 19, 2009, 06:37:33 PM »
Bunker,

K+ for sharing in such detail, and being so helpful!  applause applause applause Hail applause applause applause

How much are you going to sell them for!  Cry Laughing

CH CaptainHappy
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stayouttadabunker
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« Reply #38 on: October 19, 2009, 06:51:56 PM »
 rotflmao I ain't selling 'em!   arrow

By the way, I had a machine with problems,
threw in this harness I just made this morning and the machine works great!

Also, I cleaned the pins on the motherboard with
some spray metal contact cleaner and rubbed an eraser on them too.
It takes a little more effort to push the motherboard Molex back onto
the motherboard pins because the tension of the receptor pins are much stronger when new!
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StatFreak
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« Reply #39 on: October 20, 2009, 12:53:32 AM »
Another great job of documentation Stout!  Hail applause applause 
Just think: in three or four weeks you'll be taking over as the top poster!  yes propeller
I'm so proud of my protégé that I need a Kleenex. bawling bawling  SF garfield  ...Oh wait, that's just my allergies flaring up again...  Tongue Out  rotflmao rotflmao rotflmao rotflmao
(of course, if we count the posts from the old forum, you still have a ways to go yet... bust gut laughing)


Hey, sell as many original harnesses as you want AcePeter, as long as you don't start selling photocopies of them. frying pan Spank SpongeBob Butt
« Last Edit: October 20, 2009, 01:06:11 AM by StatFreak » Logged
I found myself at NLG garfield  ..but got lost again on the way home. Scratch Head 2
If found, please email me to myself. Thanks. yes
       Executive member in good standing of Rick's SMAA.                              Ehhh...What's Up Doc?
AcePeter
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« Reply #40 on: October 20, 2009, 08:39:27 AM »
Darn it, I just made 1000 photocopies..."OH WELL" bawling bawling
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stayouttadabunker
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« Reply #41 on: October 20, 2009, 11:36:18 AM »
haha...I never planned to make this many posts when I first came onto NLG...
it just turned out that way arrow

Anyways, I love trying to making posts that will help future members...
The hardest part is finding the exact parts at the electronics distributors...Arghh!
When looking for parts, I usually have to search through about
4 or 5 different places before I come up with something that works.
But in the end, it's usually a lot cheaper and more fun to make your own stuffffffff!!!! yummy
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AcePeter
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« Reply #42 on: October 22, 2009, 10:44:01 PM »
HEY!!! got my supplies going to make a few and report BACK!!!!! Thanks stayouttadabunker for all the info.......
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