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Author Topic: How to permanently bypass S2000 door optics  (Read 76659 times)
Bettor Slots
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« Reply #75 on: December 16, 2013, 01:33:07 AM »

Can't remember if I ever posted this before.  I think this is a little different than other methods posted, but I like it...seems easier to me.  You can download the PDF below and give it read.  Hope it helps.

* S2000 OPTIC BYPASS PROCEDURE (1).pdf (165.89 KB - downloaded 682 times.)
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« Reply #76 on: December 16, 2013, 02:10:13 AM »

I didnt cut any wires on my machine
unplugged the door optic behind reel one and the cabinet optic at the optic
the connectors I needed came from a removed vision harness.
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« Reply #77 on: December 16, 2013, 09:49:10 AM »

I didnt cut any wires on my machine
unplugged the door optic behind reel one and the cabinet optic at the optic
the connectors I needed came from a removed vision harness.

Foster, I do the same thing. I don't like cutting and splicing into original wire harnesses. I have been doing this to my machines for some time now and have completely eliminated all the false door open errors caused by sagging doors or doors being bumped.
I make up the jumper harness with the correct components and use Molex crimpers on the pins for proper trouble free connections. If anyone needs a jumper harness you can PM me. I'll post pictures tonight.
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« Reply #78 on: December 16, 2013, 06:14:42 PM »

I didnt cut any wires on my machine
unplugged the door optic behind reel one and the cabinet optic at the optic
the connectors I needed came from a removed vision harness.

Foster, I do the same thing. I don't like cutting and splicing into original wire harnesses. I have been doing this to my machines for some time now and have completely eliminated all the false door open errors caused by sagging doors or doors being bumped.
I make up the jumper harness with the correct components and use Molex crimpers on the pins for proper trouble free connections. If anyone needs a jumper harness you can PM me. I'll post pictures tonight.

I will want a couple sets of those. I will PM you after you post pictures. That great you are doing that!!

T
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« Reply #79 on: December 16, 2013, 09:29:22 PM »

Here is a picture of proper tooling and harness.


* Optic Bypass S2000.jpg (904.94 KB, 1286x1035 - viewed 855 times.)
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« Reply #80 on: December 17, 2013, 12:48:05 AM »

Here is a picture of proper tooling and harness.

Nice, just to clarify, the connector on the left connects behind reels # 1 door optic plug. The wire runs over to the cabinet optic connector and plugs in. The other short wire runs to the Cherry switch. Is that 2 spade connectors on the end or one spade connector and something else. It would need 2 spade connectors right?
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« Reply #81 on: December 17, 2013, 12:51:51 AM »

Two female spade connectors is what you'll need
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« Reply #82 on: December 17, 2013, 01:59:03 AM »

If you look top right Neon already has spade connectors installed.

T Now forget everything you have ever read about bypassing door optics.  Try this using only one piece of wire about 5 feet long ( you don't need welding cable 26/28 ga is plenty big enough ) OK now remove about 3/8 of a inch of insulation on both ends of this new wire. Unplug the door optics, stick the bare end of the wire into the optic plug hole that has the RED wire and plug the cptic back together. do the same thing with the other end of the wire at the cabnet optics but this time it goes into the hole with the Green wire.

Your optics are now bypassed  Now if you want to get fancy, cut your new wire close to the cabinet optic but make sure the wire will be long enough to reach the cherry switch. Put a spade terminal wher you cut your new wire and slide the spade onto the cherry switch. Do the same thing with the other end of the cut wire and put in on the other terminal of the cherry switch.


* PICT0029.JPG (711.7 KB, 2048x1536 - viewed 968 times.)

* PICT0031.JPG (750.37 KB, 2048x1536 - viewed 862 times.)
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« Reply #83 on: December 17, 2013, 09:37:48 AM »

Is that 2 spade connectors on the end or one spade connector and something else. It would need 2 spade connectors right?
T- ya, it does look funky in my picture as the second spade connector is on its side.
But yes, two spade connectors
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